Description

• 20khz 2600W Ultrasonic Welding Generator Horn Transducer Booster For Ultrasonic Mask Making Machine PLS series ultrasonic welding generator is an ultrasonic generator evolved by Pulisonic after greater than ten years of expertise and ride accumulation, which is utilized in the advertisement ultrasonic welding machine equipment field, and makes use of our unique technology to develop intelligent frequency management ultrasonic generation, It will get rid of the inconvenience of guide frequency modulation, computerized detection of sonic overload, real-time monitoring of the best resonance point, the temperature of the transducer remains at the lowest point, because the temperature of the welding head increases, the frequency of the equipment changes, the machine mechanically adjusts, and the operation is extra stable. The developments of ultrasonic welding generator1. High stability: All-digital included circuit, adopts imported high-performance anti-interference processor, on the same time reduces the variety of facets and simplifies the hardware structure, thereby getting better the reliability of the components automated tracking: Digital frequency synthesis technology combined with digital phase-locked loop frequency tracking composite management technology, can eliminate the disadvantages of temperature,static load,processing area,tool wear and different factors which are not easy to overcome via typical analog regulators, which is conducive to parameter adjustment , Easy to modify throughout the program software, smooth to adjust the management scheme and enforce quite a lot of new management ideas output: The application of IGBT power module and the structure of alternative excited oscillation circuit make the output energy more than 1 occasions of typical self-excited circuit. The principle of ultrasonic welding transducer has similarities to that of cleaning transducer. It additionally achieves high-frequency vibration with extensive amplitude via applying prestress to offset the growth pressure of piezoelectric ceramics. Because the welding transducer calls for large instantaneous power, it has high criteria for materials and technology. It is a high-power acoustic super calories device. Usually, it cooperates with the horn and working head to variety a high-power and large amplitude vibration components to complete the ultrasonic welding of plastics, metals and different supplies welding is to generate high-frequency friction and heat at the touch hole floor of the welded object stressed in the course of the ultrasonic vibration generated by means of the transducer, with a goal to attain the point of thermal fusion welding welding transducer is a high-power transducer with gap or pulse operation. Its energy is always calculated by way of on the spot peak energy installation1. Select right materials and modify hardness job to project and produce horn and working head. When putting in the horn or operating head, ensure you pay attention to frequency matching, and stick with sound instruction manual glue on the joint. Clean the joined surface with acetone and assorted solvents during installation4. The impedance control technique of the bonding activity is established to minimize the bonding impedance of the transducer and improve the electroacoustic conversion efficiency of the transducer. Pay attention to recovering the insulation measures after the installation of transducer electrode. Ultrasonic welding head (ultrasonic mold, ultrasonic horn)Ultrasonic welding head, directly in contact with the welded object, is answerable for transmitting ultrasonic vibration energy to the welded object. According to the different ultrasonic frequencies on the source, welding heads with well suited frequencies should be used, and various frequencies can't be mixed. The supplies commonly used for making welding heads are: aviation grade aluminum alloy, titanium alloy, hardened steel, etc. In order to attain the best welding effect, the welding head ought to be accurately designed to absolutely transmit vibration energy. In addition to choosing correct materials in line with product traits and definite requirements, FEM evaluation tips are often used to aid in evaluating the quality of welding head design. This can improve product yield and shorten the method for designers. ModelPowerFrequencyPLS-HJDY300300W28KHZ,30KHZ,35KHZ,40KHZPLS-HJDY500500W28KHZ,30KHZ,35KHZ,40KHZPLS-HJDY800800W28KHZ,30KHZ,35KHZ,40KHZPLS-HJDY10001000W15KHZ,20KHZ,28KHZPLS-HJDY12001200W15KHZ,20KHZ,28KHZPLS-HJDY15001500W15KHZ,20KHZPLS-HJDY20002000W15KHZ,20KHZPLS-HJDY26002600W15KHZ,20KHZPLS-HJDY32003200W15KHZPLS-HJDY42004200W15KHZ

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